
Posted Feb
17, '02
This
article shows an install for a Roush shifter in a 2001 Mustang with the
TR3650 transmission. Although the pictures are specific to this shifter
and transmission, I have found that most shifters install the same way.
There should be little difference in the procedure if you are using one
of the other great shifters - Pro 5.0, B&M Ripper, Steeda TriAx, etc.
As with all procedures, consult the manufacturer's instructions first.
This is only How-I-Did-It.
The Hardware:
I ordered
the Roush shifter the first day it was available and had them send it by
2nd day air. Roush has always been real responsive with orders, and Dale
in the parts department is always a pleasure to work with. I received the
sparkly new shifter two days after phoning Dale to order it (Roush's order
line is 1.800.59.ROUSH - connect to the parts department). The shifter
comes in two pieces - the
shifter base, and a bag
with bolts and the shifter handle.
The shifter
seems to be well made, with stop
bolts and a large
washer to prevent the rubber boot from being pinched and possibly ruined.
The shifter handle is a two piece setup, which allows the user to adjust
the height of the handle. My past shifter was a B&M Ripper, which came
as a one piece unit and did not allow for adjustment. However, I felt the
height of the handle felt great with the B&M. The shifter has the Roush
name stamped on both the base and the shifter handle.
Preparation:
Workspace:
A well lit area that allows you to open the driver's side door.
Tools: 3/8 ratchet; extensions; 8mm, 10mm, 13mm sockets; 10mm open
end wrench; 1/2" open end wrench; screwdriver; scraper; silicon gasket
material.
Parts: All parts are included with the shifter. There should be
the shifter base, handle, 4 bolts for the base, 2 bolts and washers for
the handle, and one large washer (BootGuard).
Left-over Parts: Stock
shifter base w/rubber boot (boot installation optional), handle, handle
bolts (2), shifter base bolts(4),
Quick
Instructions:
- Remove
shift knob and console plate assembly
- Remove
factory shift lever
- Remove
inner rubber shift boot plate (4- 8mm bolts)
- Remove factory shifter (4- 13mm bolts)
- Remove plastic bushing from stock shifter and install
on new shifter
- Clean transmission and apply silicon
- Install new shifter base (4- 13mm bolts)
- Set shifter stop bolts
- Replace inner shift boot plate (4- 8mm bolts)
- Install new handle (2- 13mm bolts)
- Install console plate assembly and knob
Procedure:
Note: Some full-sized
images have additional information, arrows, etc.
| (Click
thumbnail for full-sized image) |
|
Getting
Started
Remove the shift knob from the stock shifter. The stock know unscrews
normally. The knob I have has a small set screw on the back side that
must be loosened.
Next remove
the console cover plate assembly. The assembly is held in place with
4 clips and a small clip in the bottom part of the assembly (close to
the E-brake handle). To remove the cover plate, lift out on the top,
then move down to the middle, then push in at the bottom to avoid breaking
the bottom clip.
Trial
and error will help here, but I just slid my fingers under the trim
piece and popped it out. You can also try to move your fingers under
the shifter boot and pull up and out.
Once the
cover plate is removed, unclip the cigar lighter from the wire harness.
On '99 & '00 models, you will also have to disconnect the traction
control switch. See picture here.
|



|
|
Remove
Factory Shift Lever
The factory lever is easily removed using a
10mm wrench. Keep it close by, as you will need to put it back on temporarily. |
 |
|
|
Remove
Inner Shift Boot Plate
This piece is removed by using an 8mm socket with an extension. It may
be easier to use a long extension with a swivel for the rear two bolts.
|
 |
|
|
Remove
the Factory Shifter
With the factory shifter now exposed, use a 13mm socket to remove the
four bolts. These bolts will not be used with the new shifter.
Once the
four bolts are removed, replace the factory shift lever onto the stock
shifter by snugging one bolt in the handle. The shifter base will be
firmly held in place, so the stock shifter handle will act as leverage
to remove the base. Move the shifter side to side and pop it out of
place (it is held in place by silicon adhesive).
The '99/'00
transmission opening will look a bit different than this. See
picture here.
|
 |
 |
 |
|
|
Remove
and Install Plastic Bushing
The stock shifter will have a small plastic cup on the end of the factory.
This cup needs to be removed and installed onto the new shifter. Pry
it off with a large screwdriver. It will take some force, and when it
comes off it may fly across the room. Aim the shifter so that it will
land somewhere easy to find.
To install
on the new shifter, simply lay it in place and tap it on. I put a small
amount of silicon lubricant inside the cup before installing.
Note:
Only
the T3650 transmission will have this bushing. '99/'00 installs can
skip this step.
|
 |
 |
 |
|
|
Clean
Transmission and Apply Silicon
The transmission will have some residue from the silicon that was on
there from the factory. It is easily removed with a flat scraper and
a towel. A lot of force is not needed.
Be careful
when cleaning the transmission as to not get any debris inside the opening.
Rubbing with a towel can finish the cleaning. If there are stubborn
areas, a small amount of brake cleaner sprayed on the towel can help.
Once the
transmission is clean, apply a thin bead of silicon adhesive onto the
transmission. I used Permatec Clear RTV Silicon Adhesive Sealant. This
can be found at any automotive store.
|
 |
 |
 |
|
|
Install
New Shifter Base
Use the supplied bolts with a 13mm socket to attach the new shifter
base to the transmission. Be sure the end of the shifter (with the plastic
bushing attached) sets into the transmission properly. It is pretty
difficult to miss.
Once the
four bolts are tight, clean any excess silicon from around the shifter.
|
 |
|
|
Set
Shifter Stop Bolts
Start the adjustment by backing out the stop bolts. Shift the transmission
into third gear. Turn the stop bolt until it touches the shift lever.
Back off the bolt 1/4 to 1/2 turn so that there is a small gap between
the bolt and the lever. I used a thin metal rule to gauge the distance
(the instructions call for ~.020" gap). Hold the bolt in place
and tighten the jam nut against the shifter base. This will make the
stop bolt tight in that position. Check for a gap again after tightening.
Shift
the transmission into fourth gear and repeat the process for the front
stop bolt. Once adjusted, shift into second to assure the bolt is properly
adjusted for that gear as well.
Finally,
shift through all of the gears to assure the stop bolts are set correctly,
and do not interfere with the shift lever. The stop bolts are there
to prevent the lever from going too far during a hard shift.
|
 |
 |
|
|
Replace
Inner Shift Boot Plate
Before installing the inner boot plate, place the large washer that
is included (called the BootGuard) on the shift handle. It will rest
on small ridge at the bottom of the handle.
Slip the
inner boot plate into place. You will have the stretch the opening in
the boot slightly to allow the shift handle to come through. Use the
original 8mm bolts to secure it.
Note:
The
instructions that come with the shifter states that you can re-use the
rubber boot from the stock shifter (visible in
this picture) by stretching it over the shifter base. A small hole
may need to be cut in the boot to allow it to stretch over the shifter
handle.
The instructions say that some of the road noise that will come through
with the new shifter may be eliminated. Making this fit would be like
putting me in a size large T-shirt. I am sure that it can be done, but
not sure if it is worth the work.
|


|
|
|
Install
New Handle
The handle bolts to the shifter base with the supplied bolts and lock
washers. Position the handle in the desired position - I show the lower
position here. This allows the shortest throw.
I used
my small metal rule to hold the rubber lip on the inner boot plate down
while I put the handle in place. The lip on the boot sticks up enough
to get in the way of the handle, but holding it down did the trick.
|


|
|
|
Install
Console Plate Assembly and Shifter Knob
Plug any wiring connections that you disconnected in the first step.
The plugs will just slide together. Next, feed the shifter handle through
the hole in the shifter boot. Be sure the small rubber washer inside
the boot in settled in the top of the boot. Press the clips back into
the slots on the console. Push in on the bottom of the cover to set
the small tab.
Once that
is in place, you can then replace your shift knob. Finally, shift through
the gears while making engine noises with your mouth so you can feel
how it will be when you take it for a spin!
|


|
|
Its Done!
Another very
simple installation of a great Mustang modification. The short throw shifter
should be a mandatory mod on everyone's list. The sloppy feel of the stock
shifter becomes very apparent after the new shifter is installed. Also,
missing third gear will be a thing of the past. The Roush shifter is a
great piece.
Happy shifting!
}}kev
10232 Visitors
|